LOCATION
Ahmedabad
Fully Automatic Tube Filling Machine is suitable for Filling and Sealing of tubes. Our Machine is suitable for LAMI and Plastic tubes. Machine is widely used in Pharmaceutical, Cosmetics, Chemical, Agriculture & Food Industry.
Tube filling machine can fill different types of materials in tubes including Cosmetic Creams, Pastes, Honey, Gel, Gum, Balm, Ointments, etc. into the LAMI / Plastic / Aluminium Tube. Our machine operation includes tube feeding, tube filling, tube sealing and tube coding (mfg. date, Expire, Lot No etc.) in single operation with indexing. We manufacture Auto and Semi-auto tube filling machines which can fill high viscosity materials also. The materials which can be handled by our machines are paint, adhesive, cosmetics, lotion, toothpaste, shampoo, etc.
SALIENT FEATURES:
- It can fill up from 5 gm to 200 gm of cream / Ointment.
- It can seal / close Lami tube up to 40 mm diameter and Aluminium tubes up to 28 mm diameter.
- It will have oval race track with Aluminium tube holder.
- The body is fully enclosed from all sides. If required.
- The machine will be cladded with pre-buffed SS sheet.
- Over load clutch protection of Conveyor.
- Provision for bar code reading. If required.
- All stationary parts above table top will be in SS 304.
- A variable frequency drive for changing the speed of the machine will also be provided along with the machine.
- The machine will have PLC and touch screen HMI.
- All cams will be hardened and generally all shaft will be supported on bearing.
- All Contact Parts are SS 316 & Non-Contact Parts are SS 304.
OPTIONAL FEATURES:
- Saddle fold.
- Multi-color filling.
- Designer seal in plastic tubes.
- Gas flushing before & after filling.
TECHNICAL SPECIFICATIONS:
| Machine | Automatic Single Head Rotary Tube Filling Machine | Automatic Single Head Linear Tube Filling Machine |
| Model No. | PTF–ART 40 | PTF-ALT 50 |
| Filling Range | 5 gms to 200 gms | 5 gms to 200 gms |
| Output per Minute | Up to 40 Tubes/ Min. | Up to 50 Tubes/ Min. |
| Machine Construction All Contact Parts | Stainless Steel 316 | Stainless Steel 316 |
| Hopper | 60 Kg capacity (Working Volume 50 Kg). | 60 Kg capacity (Working Volume 50 Kg). |
| Filling Volume setting | Cam for Valve operation as well as Fine-Tuning Adjustable Control System | Cam for Valve operation as well as Fine-Tuning Adjustable Control System |
| No tube – No Fill Device | Activate Sensor with Electrical Logic Control system | Activate Sensor with Electrical Logic Control system |
| Filling Accuracy | ± 1%. | ± 1%. |
| Auto tube in feeder | Cassette Device System with Four Cassettes One Tube Size will be provided. | Cassette Device System with Four Cassettes One Tube Size will be provided. |
| Change Part | Syringe Pump Housing of 30gms to 100 gms, Two Cassettes, Tilting Cam, Feeding Con, Holder, Filling Nozzle, and Heating Adopter of Removable type suitable for any one-size of tubes will be provided with basic machine. | Syringe Pump Housing of 30gms to 100 gms, Two Cassettes, Tilting Cam, Feeding Con, Holder, Filling Nozzle, and Heating Adopter of Removable type suitable for any one-size of tubes will be provided with basic machine. |
| Tube Orientation Device | Top Drive (Photocell Unit) Make Std. and Stepper Motor & ‘I’ Mark Sensor at the separate station. | Top Drive (Photocell Unit) Make Std. and Stepper Motor & ‘I’ Mark Sensor at the separate station. |
| Lami / plastic tube heating device | LEISTER Hot Air Gun with suitable capacity of Blower and hot air tool adopter jacketed water-cooling system, attached at the separate station. | LEISTER Hot Air Gun with suitable capacity of Blower and hot air tool adopter jacketed water-cooling system, attached at the separate station. |
| Lami / Plastic Tube Sealing Device | Pneumatics operated. Jacketed water-cooling System Attached, in sealing & coding where in the tube is pressed & sealed and then batch coded. With metal stereos coding Letter punch (female type 0 to 9, one set) at the separate station. | Pneumatics operated. Jacketed water-cooling System Attached, in sealing & coding where in the tube is pressed & sealed and then batch coded. With metal stereos coding Letter punch (female type 0 to 9, one set) at the separate station. |
| Trimming device | Pneumatics operated. At the separate station. | Pneumatics operated. At the separate station. |
| Tube ejection | Automatic Filled Tube ejection at separate station | Automatic Filled Tube ejection at separate station |
| Machine System Description | Empty Tube Feeding, ‘I’ Mark Orientation, Filling, Sealing, Crimping, Coding and filled Tube Ejector Automatically | Empty Tube Feeding, ‘I’ Mark Orientation, Filling, Sealing, Crimping, Coding and filled Tube Ejector Automatically |
| Machine security | Overload clutch for cantering and micro switch cut-off system | Overload clutch for cantering and micro switch cut-off system |
| Control Panel | Necessary functional features like emergency stop, re-set, inching, and user friendly, Electrical logic system are standard with the machine, with interlock & indication on the main panel to Electrical logic Control. | Necessary functional features like emergency stop, re-set, inching, and user friendly, Electrical logic system are standard with the machine, with interlock & indication on the main panel to Electrical logic Control. |
| Motor: | 1 HP; 1440 RPM 3Ph. 440V AC. | 1 HP; 1440 RPM 3Ph. 440V AC. |
| Gear Box | Suitable Gear Box Ratio with Separate Drive. | Suitable Gear Box Ratio with Separate Drive. |
| Production speed control | Variable speed control Suitable VFD Drive | Variable speed control Suitable VFD Drive |
| Production Counter: | Activate Sensor with Electrical Logic Display 6 mm. | Activate Sensor with Electrical Logic Display 6 mm. |
| Machine Entire frame | Fabricated in Machine Entire Frame Mild Steel with Powder Coated & will be in hard Chrome plated & duly ENP coated and all other cams and levers will be in graded casting & alloy steel. With all side covers in S.S.-304 | Fabricated in Machine Entire Frame Mild Steel with Powder Coated &will be in hard Chrome plated & duly ENP coated and all other cams and levers will be in graded casting & alloy steel. With all side covers in S.S.-304 |
| Power Input | 2-5 kW. 3 phases. | 2-5 kW. 3 phases. |
| M/c. Dimensions (mm) | (L) 2140 x (W) 1280 x (H) 2550 | (L) 2640 x (W) 1080 x (H) 2450 |