Rapid Mixer Granulator (RMG) is best suit for processes which requires homogenous mixing, controlled granule size and at the same time assuring great reduction in processing time. Combination of Mixing Blade & Chopper Blade with right profile and Speed can achieve uniformly mixed granules of Active and excipients added with binder. The dose distribution can be achieved using an automatic binder addition system and an optimum speed combination for Mixing blade and chopper blade. The granules are of compact structure and high bulk density after the mixing and granulating process is complete in RMG.
SALIENT FEATURES:
- Designed for optimum use of bowl capacity.
- Effective sealing for leak proof operation.
- Machine with PLC and HMI based control.
- VFD at Impeller and Chopper.
- Pneumatically operated Top Lid.
- Pneumatically operated Product Discharge.
- Bowl in Vacuum rated design for charging of material via Vacuum Transfer System.
- Sensor at Top lid and at guard for safety purpose.
- 3 Blade Impeller design and 4 blade chopper design for better formation of granules
- Air Purging at impeller and chopper shaft.
- End point indication by Ampere.
- 21 CFR part 11 available on request
OPTIONAL FEATURES:
- Wet Co-mill at discharge with VFD for wet milling.
- Flame Proof Construction.
- Spray Ball Assembly for WIP.
- Swivel type top lid design.
- Automatic Binder Addition System.
- SCADA connectivity.
- Closed integrated transfer system.
- Recipe Management System.
TECHNICAL SPECIFICATIONS:
- Enclosed drive transmission system.
- Machine cannot start if Lid is not closed, and during operation if Lid opened machine stops.
- Low Air Pressure Alarm stops Machine.
- Inter-locking at discharge to ensure product container underneath of discharge.
- Overload relay Protection and Emergency stop button.
- Working volume depends on material characteristic and product bulk density.
- Company reserves the right to modify technical specifications.
TECHNICAL SPECIFICATIONS:
| Model | Gross Capacity | Working Capacity | Batch Capacity | Main Motor HP> | Chopper Motor HP |
| PRA-MIX 25 | 25 LTR | 20 LTR | 5-10 KG | 3 / 5 HP | 1 / 2 HP |
| PRA-MIX 50 | 50 LTR | 40 LTR | 10-20 KG | 5 / 7.5 HP | 2 / 3 HP |
| PRA-MIX 100 | 100 LTR | 80 LTR | 20-40 KG | 7.5 / 10 HP | 2 / 3 HP |
| PRA-MIX 150 | 150 LTR | 120 LTR | 30-60 KG | 10 / 15 HP | 3 / 5 HP |
| PRA-MIX 250 | 250 LTR | 200 LTR | 50-100 KG | 22.5 / 30 HP | 3 / 5 HP |
| PRA-MIX 400 | 400 LTR | 320 LTR | 80-160 KG | 35 / 40 HP | 5 / 7.5 HP |
| PRA-MIX 600 | 600 LTR | 480 LTR | 120-240 KG | 40 / 50 HP | 5 / 7.5 HP |
| PRA-MIX 800 | 800 LTR | 640 LTR | 160-320 KG | 50 / 60 HP | 7.5 / 10 HP |
| PRA-MIX 1000 | 1000 LTR | 800 LTR | 200-400 KG | 60 / 75 HP | 10.5 / 15 HP |
| PRA-MIX 1200 | 1200 LTR | 960 LTR | 240-480 KG | 75 / 100 HP | 10.5 / 15 HP |
