LOCATION
Ahmedabad
The Ointment Manufacturing Plants are ideal tools for the pharmaceutical & cosmetic industries for the production of Ointment, Cream, Lotions, Tooth Paste, Shampoo & other emulsions & homogenizations. It is specially designed to take care of two critical factors which directly affects the quality of the Ointment / Creams.
Our Machine is Tailor made for Minimum man handling of Ointment, Negligible vacuum drop during mixing & blending and it is needless to say that it also provides the benefits of the effective manpower utilization.
- The Plant is designed to be operated only by one operator and one helper.
- All material transfers are done by vacuum or by transfer pumps.
- All vessels are paint free construction and manufactured as per cGMP standards.
- The gaskets used are of silicon (food grade).
- All contact parts are of S.S. 316, finished to class 4B (Mirror) finish and are crevice free.
- The entry of all agitators is from top & High-Speed Emulsifier from bottom or In-line Emulsifier (as per customer demand).
- All vessels are suitable for internal pressure of 1 Kg. / Sq. cm. and can be sterilized.
- All pipes, pipe fittings and valves are of either SS304 or SS316 as per customer requirement. They are of seamless quality, internally electro polished and with tri-clover joints.
- The entire plant is equipped with CIP & SIP connections. The customer can use if they have CIP & SIP plant. We can alternatively supply CIP & SIP complete system on customer demand.
- All values of Ampere, temperature & time of the plant are indicated digitally on the control panel.
- A microprocessor or Complete PLC controlled automatic operating plant can be designed & supplied as per customer requirement.
Ointment Manufacturing Plant
The Ointment Manufacturing Plant consists of a set of equipment’s designed for ointments, gels, creams and lotions for capacities ranging from 5 kg to 1000 kg. Higher capacities are also available and details can be provided on customer request.
Water Phase Vessel:
The Water Phase Vessel is a jacketed cylindrical tank with Torri-spherical dish ends. A propeller type stirrer is provided for agitating the liquid.
Wax Phase Vessel:
The Wax Phase Vessel is a jacketed cylindrical tank with Torri-spherical dish ends. A propeller type stirrer is provided for agitating the wax or oil. A conical filter filters out impurities before the wax is transferred to the manufacturing vessel.
Manufacturing Vessel:
The Manufacturing Vessel is a jacketed cylindrical vessel with a conical bottom and anchor type agitator. It is used to mix the viscous product from the Water and wax phase vessels.
Homogenizer:
The Homogenizer is used with the manufacturing vessel to reduce particle size and achieve uniform mixing.
Storage Vessel:
The Storage Vessel is a tank with a conical bottom in which the product is collected and stored until it has to be transferred to the filling line. It can be provided with an anchor type stirrer and a jacket as per requirement.
Transfer Pump:
The Transfer Pump (twin lobe) is used to transfer the product from the manufacturing vessel to the storage vessel.
Metering Pump:
The Metering Pump is a positive displacement pump through which the product can be transferred to the filling line at a controlled flow rate.
Inter-Connecting Pipeline:
The Inter-Connecting Pipeline is provided for the plant as per the layout. All pipes are electropolished from the inside.
Working Platform:
A suitable Working Platform is provided to help in the maintenance and operation of the plant.
Control Panel:
The electrical control panel houses the necessary electrical components and controls needed to operate the plant. Custom built automation can be incorporated to reduce human interventions.
TECHNICAL SPECIFICATIONS:
| Model | Batch (Kg) | Wax Phase Vessel (Cap. Ltrs.) |
Water Phase Vessel (Cap. Ltrs) | Mfg. Vessel (Cap. Ltrs.) | Storage Vessel (Cap.Ltrs.) | Approx. Length- mm | Approx. Width- mm | Approx. Height- mm |
| PRA-OMP 100 | 100 | 70 | 70 | 140 | 150 | 4110 | 1300 | 2200 |
| PRA-OMP 200 | 200 | 140 | 140 | 280 | 310 | 4580 | 1400 | 2600 |
| PRA-OMP 300 | 300 | 210 | 210 | 420 | 460 | 5050 | 1750 | 3000 |
| PRA-OMP 500 | 500 | 350 | 350 | 700 | 780 | 6500 | 2500 | 3500 |
| PRA-OMP 1000 | 1000 | 700 | 700 | 1400 | 1560 | 6070 | 2000 | 3600 |
- Working volume depends on material characteristic and product bulk density.
- Company reserves the right to modify technical specifications.